Beer Can Chicken, aka Beer Butt Chicken, or Chicken on a Throne

Finished Product

I start by brining the chicken.  Brining poultry or pork adds moisture to the meat.  This makes the meat cook quicker on the grill.  The meat will be juicier and more flavorful.

Basic brine for chicken, turkey, or pork

4 cups of water
1 tablespoon salt  (non iodized is best)
1 tablespoon sugar  (or other sweetner such as brown sugar)

make enough brine to completely cover the chicken or pork.  If necessary, put a coffee mug or something on the chicken to keep it submerged in the brine.  Place in the refrigerator while brining.

To this basic brine you can add appropriate spices, such as rosemary for pork, or poultry seasoning for chicken etc, use your imagination.  You can also use Sage, celery seeds, parsley flakes, rosemary, garlic powder, onion powder, pepper sauce, basil, tarragon, thyme, lemon lime or orange zest.  Anything you would normally use to season poultry or pork.

For chicken, 2 tablespoons of buttermilk powder will really enhance the brines flavor.

When I make beer can chicken, I use Brown Sugar for the sweetner, and add poultry seasoning, granulated garlic, and rotisserie chicken spices to the basic brine

brine for AT LEAST 2 hours, overnight is best.  Best is betweeen 12 to 16 hours for chicken or pork, but some people I know brine pork for 2 to 3 days. 

Beer
              Can Top Beer Can Holder
Here you can see where a church key was used to add additional holes to the Beer Can Top, and if you
want to get fancy, you can buy a beer can holder with a drip pan.  No, Coke hasn't started making beer,
that's all I had available for the pic.  The holder is more stable than using just a beer can by itself.

To prepare the chicken for the grill, remove the chicken from the brine.  Put the whole chicken into a 13 X 9 baking dish.  The baking dish is to help eliminate some of the mess.  A cookie sheet also works.  Pour Italian dressing into the body cavity and on the outside skin of the chicken. 
The Italian dressing adds flavor and gives the spices something to stick to.  Sprinkle rotisserie chicken spices into the body cavity.  With the body cavity pointing up, sprinkle rotisserie chicken spices on the outside skin of the chicken.  In the wings underarms (so to speak) under the legs everywhere you can from the bottom of the chicken.   Open a can of beer, and remove the tab.  I use a church key to add additional holes in the top of the beer can.  Pour out a little beer so that the beer can is about 3/4 full.  Be sure to put the excess beer in an appropriate container, i.e. the cook.  Put the beer can in the middle of the 13 X 9 baking dish, and slide the chicken's body cavity over the beer can.  The beer can should support the chicken in an upright position.  Now sprinkle more rotisserie chicken spices on the rest of the chicken.  Let the chicken set for about 10 minutes to absorb some of the flavor of the Italian dressing and rotisserie spices before cooking.   See picture below for a chicken ready for the grill.

The beer can supports the chicken in an upright position, so the fat really drains off well, yielding leaner chicken.  Just like an aluminum nail in a baked potato conducts heat into the potato, the beer can also conducts heat into the inside of the chicken.  Also, as the beer evaporates, it adds flavor and moisture to the chicken.

READY TO START COOKING
The Grill Is Ready
Above, you can see the warming racks have been removed, the aluminum foil pan is in place, and the
water pan (a cheap bread pan) is filled with water and Italian Dressing, and excess spices.  You can also
notice smoke rising from the hickory chips behind the water pan.

To prepare the grill:
I have a dual burner propane grill, but you only use one burner.  If you have the two warming racks that swing up with the lid, these will have to be reomoved for the chicken to fit. 
Under the main grill where the chicken will sit, and over the unlit burner, I put a pan that I fashion out of aluminum foil to catch the fat that drains off.  Otherwise you have a big mess.  Light the burner not covered with aluminum foil (Duh), set it on the lowest setting, and put the chicken over the burner that is NOT lit, thus using indirect heat to cook the chicken.

Over the lit burner, I put a cheap metal bread pan that I only use for this. In this pan I put the excess Italian dressing from the 13 X 9 baking dish, and any remaining from the dressing bottle, then fill with water.  This water will boil and add moisture to the cooking environment.

I also soak hickory chunks in water for at least an hour (two hours is better), and put these over the lit burner to add smoke.

Wood Chips
Notice the soaked Hickory chips behind the water pan.

I put a cheap oven thermometer on the grill next to the chicken, and monitor the temp.   Best is between 250 degrees and 300 degrees.
Cook for 3 to 3 1/2 hours till done, and you get this:

It's Done
Notice I still use the aluminum foil pan in the bottom of the grill, even with the built in drip pan, as it
does not catch every thing.  Also notice how much the water pan boiled down.

Drip Pan
If you do not use the beer can holder with the build in drip pan, this is how much grease will end up in
your aluminum foil pan.  The grill would be a mess, probably a flaming mess, with out it.  Some people
suggest putting water in the drip pan to avoid dripping grease from flaring up.

You can also cook the chicken in the oven.  Prepare the chicken as above, then bake in the oven in a shallow pan with a grill.  You can buy pans like this.  The grill allows the fat to drain into the pan and the chicken doesn't sit in the fat while cooking. 
Put and inch or so of water in the pan so the dripping fat doesn't flare up in flames.

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